Friday, February 27, 2026

Handling Imperfections, New and Old

The 1940 New World project continues. Every project has its challenges, sometimes through years or use, shipping damage, or even manufacturing defects.

Let's take a look at a manufacturing defect inherent on these pre-1945 New World bikes. These bikes have wire fender braces, which was typical for that time. Less typically, the braces are mounting by drilling and screwing through them rather than holding them in brackets. This represents a mixture of English style (wire braces) and American style (drilling and riveting the braces) construction.

At the factory, it appears that the process was very simple - shape the wire brace, then stamp it where it needed to be flat. No extra material seems to have been added to the spine where it would be drilled for the rivet. The result is a weak spot where the rivet hole was placed.

 

An old break... Which Still Should be Fixed

Above you can see what happens to these braces. When this particular brace was drilled, the hole was a little off-center, leaving very little metal on one side. When the rivet was stamped into place, it cracked the thin side of the hole. This particular brace was carefully removed from the fender without any harm, so this break seems to have existed since 1940, when the bike was assembled. 

The basic solution here will be to either weld or braze the crack back together. A more permanent solution would be to weld or braze additional metal around this area to strengthen the brace. The solution will probably require a fair amount of grinding and shaping the joint, then some re-drilling of the hole (hopefully more on-center this time). These braces are notorious for cracking or totally breaking right around this rivet hole. 

Schwinn ultimately (and wisely) replaced this style of brace with their heavy-duty type fender braces shortly after WWII ended. The later braces are much, much stronger than the pre-1945 types. Although the wire braces is simple, and in some ways elegant, the later braces are much more practical.  The higher-end Continental of the late 1940s used wire braces that were held in place by brackets (no drilling of the wire), which worked much better.

Wire bracket-wire braces on a 1947 Continental
 

The decision whether to fix an old imperfection is a judgment call. Sometimes these imperfections are just cosmetic, so nothing need be done (or should be done, for sake of originality). 

The decision is usually a bit clearer with new injuries to the bike. 

Cracks - not terrible, but should be fixed just the same...

The above photo shows cracks from stress and shipping damage. These pre-1945 New World fenders use slotted-and riveted brackets. A slot is cut in the fender, the bracket is inserted and then riveted into place. Later New Worlds used external brackets riveted to the surface, without cutting the fender. Again, the later solution is the more robust even if not quite as elegant and low-profile. 

In this case, we can see the origins... the bottom of the bike box broke open and the bike was delivered upside down, with all the weight resting on the top of the fender. The box was open as you see below. The mechanized delivery systems can be rough on these old bikes... I'm just lucky the entire bike arrived without anything major missing from it.

A Worrying Sight on Arrival...
 

In this case, the cracks can be brazed or welded and smoothed. If these cracks were not near the bracket or in a weight-bearing area, they could be mended using sheet metal perpendicular to the crack, and JB Weld epoxy.

My approach to these newer imperfections is to fix them, even if cosmetic. I don't mind "honest wear" or something that came with the bike when it was made, but I have a dislike for shipping damage, abuse, or neglect injuries to the bike. All of this kind of work goes into refurbishing an old bike, particularly an 85+ year old machine such as this one.

Friday, February 20, 2026

New Project - 1940 Schwinn New World Tall Frame

 My thought of "downsizing" the collection has so far been thwarted by the arrival of some very interesting bicycle projects in winter 2025-26. The latest arrival is this 1940 Schwinn New World three speed bike. 

 

As-found - but it all has to start somewhere...

One of the fun aspects of the old bike hobby is seeing the outline of a nice bicycle while still "in the rough". In other words, you can see the potentially nice bicycle while looking at the project in its dusty, unwashed, unrefubished state. In this case, I can see the outline of a classic, early American-made utility bike with a desirable taller frame of 23-inches. This particular bike was located in the basement of a long-standing bike and sports/ice hockey (another fun pastime - see here for some previous hockey fun I had) shop just outside of Chicago, Illinois (they were featured on NBC's "Today" show a couple years ago - see here). The seller was a very nice, helpful shop owner. I wish we still had shops like this in my neighborhood...

I've already started on this bike. I have it totally disassembled in my workshop and washed-up. I've begun removing cleaning up the paint and removing rust. I've sourced a few period replacement parts. I have singled out the front fender for some crack repair (spot welding and grinding probably) and one of the braces for crack repair (spot weld, drill, smooth probably). This bike has quite a distance to go, but I am already seeing a great deal of potential for a classic, pre-war Schwinn utility bike ready for riding season 2026.

This bike joins two other recent acquisitions: a WWII era Raleigh Dawn Safety Tourist, and a 1949-50 Schwinn New World already in excellent shape. And here I started winter 2025-26 thinking I would be "downsizing"... so much for that... With all these nice bikes around, I hope riding season 2026 has a lot of good weather.

Friday, February 13, 2026

Ultrasonic Cleaners - A Few Tips

 


Modern, ultrasonic cleaners offer the ability to clean parts using vibration, water, and heat to clean and de-grease parts. This kind of work used to be completed with chemicals such as paint thinner, mineral spirits, etc. and scrubbing. Ultrasonic cleaners allow you to use a water-based, less toxic cleaner and let the machine to more of the work. You'll still have to do a little scrubbing and drying by hand, but the machine does a lot of the cleaning work.

I've used ultrasonic cleaners for bike parts for about 15 years now. I started with a small machine made by Lyman and eventually moved to a pair of larger machines made by Vevor. The Lyman was a good machine, but on the small side and limited to a 6-minute timer.  The Vevor machines I use are not bad: they have the features I like, though I will admit they're somewhat inexpensively built. The metal used is of a fairly thin gauge. But I have had good luck with them so far. There are probably many other brands that would work well. These machines allow you to put parts in to clean while you work on other tasks in the shop.

Here are a few pointers for working with ultrasonic cleaners:

  • Get a machine with a long timer - preferably a 30-minute timer. Some ultrasonic cleaners look nice from the outside, but the timer only runs in 5 or 10 minute increments. For really dirty parts, you'll want to run it longer - probably 20 or more minutes. My cleaners have 30-minute timers and that has worked well. Sometimes it takes two or three 30-minute cycles if something is really dirty. 

  •  Get a reasonably large machine. Small cleaners seem to be cost-effective, but you'll find they struggle to handle heavier cleaning loads. Also, you'll probably find you use more capacity than you think you will use at first. I have a 6 liter cleaner in my upstairs shop and a 10 liter in my basement shop. These are considered medium-sized cleaners. They will handle a completely dismantled Sturmey Archer AW hub (including the shell) in one fill, but just barely. It sounds like a lot, but once you start putting dirty parts into the basket, you'll find yourself using more space than you expected at first.

  • Get a machine with easy-to-read settings and large-ish buttons. Garage and basement shops sometimes have iffy lighting. Large buttons and displays help you get the machine set up correctly.

  • Get a machine with a good drain valve. Manual dumping works for small machines, but medium and larger machines should have a good, sturdy ball valve so you can drain the machine without having to lift and dump. It's also a plus if the valve has a threaded pipe end so you can directly pipe the water into a waste basin. 

  • Get a machine with a good basket having rubber feet. The basket does more work than you think, especially when it's fully loaded with parts. Rubber feet help reduce wear against the tank bottom.

  • Get a couple of good, mini-baskets to hang in the main basket. Small, wire mesh baskets are available to put inside the main basket. These hold small parts such as screws, spacers, etc. Get a couple sizes of these hanging, opening baskets so you can put small parts into the machine. The main basket is only for medium and lager parts.

  • Get a machine with a heater and a thermometer. Heat makes a big difference in washing parts. Get a machine with a heater and a thermometer. You can custom set the heat level to the part you are cleaning.

  • Get a machine with a sturdy, easy-to-access on-off switch. Some machines have large, flip switches on the back that make it easy to quickly see if the power is on to the machine, and easy to turn off in a hurry. 

  • Follow the directions carefully. These machines need a certain minimum amount of water to function correctly. Make sure you know how much water you must add. It helps also if there is a max-fill line so you don't over-fill the machine. 

  • Wipe-out the machine after each use. Very dirty parts will cause gunk to build up in the bottom of the machine. After draining, make sure you wipe out gunk on the bottom. Be careful - the machine may still be hot. 

  • Work up a routine with your cleaning solution. After awhile, you'll get a feel for cleaning solutions that work. I use a mixture of water and Simple Green cleaner. I also spray parts with Dawn Power Wash dish soap and let them sit a few minutes before putting into the tank. You don't need harsh or toxic chemicals to wash. 

  • Always shut down the machine fully when leaving it unattended for long periods. I don't recommend putting wash in and then going to the grocery or hardware store. Stay close by while the machine is working and on. If you have to leave, shut down the machine and return to work later. You don't want a fire or electrical problem while you are away. 

  • Be careful of hot parts. Parts will be warm or even hot when they come out of the machine. Don't burn yourself on the parts or water. Do not use flammable chemicals in the cleaner. Stick with water and a household type cleaner such as dish soap, Simple Green, etc. A little citrus or purple de-greaser can be added to the mix for very dirty parts. Stick with water-based cleaners that are not too harsh to handle. Also, be careful of painted parts in the machine. Some paint finishes may become compromised by heat and cleaner. Check on the parts periodically to make sure they are not losing their finish. 

Friday, February 6, 2026

History: English Bicycles on WWII Airbases

 

British RAF Airmen with Bicycles and Lancaster Bomber

When people talk about military bikes in World War II, hobbyists often think immediately of the BSA Paratrooper folding bikes, or perhaps the American-made Westfield paratrooper folding bikes. People tend to think first of elite paratroopers dropping behind enemy lines just before D-Day, unfolding their bikes, and then bravely completing their missions under cover of darkness.  

What often is forgotten is that the majority of bicycles serving with the allies during the war were far more mundane, civilian-style roadsters pressed into service on army bases and airbases. These bikes did not equip elite paratroopers, rather they served as hard-working, daily transportation for mechanics, airmen, soldiers, and officers.  These bikes often stand out in old, black-and-white photos with their dark paint and white-tipped rear fenders.

American airmen with damaged B-17 on their roadsters

Some of these English bikes were produced during wartime as stripped-down models. Others were pre-war civilian bikes pressed into service. Some bikes were cable brake Sports models. Other bikes used in this way were rod brake roadsters or cargo bikes for delivering supplies, parts, or mail. Caliper brake sporting bikes and rod brake roadsters seem to have been popular with both RAF and USAAF airmen, and soldiers in British Army and the U.S. Army. 

American armorers prepare a P-47 fighter, with an English roadster bike

 

English roadsters at an allied base

The Americans certainly brought some of their own bikes with them. Balloon tire bike enthusiasts often seek out military-specific balloon tire bikes, such as an olive drab colored Westfield. While American-made balloon tire military bikes certainly also played a role, far more common was the basic English roadster from before the war, pressed into service as an all-purpose transport on the American or British base. 

Commonwealth forces on rod brake roadsters

These English bikes lived hard lives, often being parked against buildings or fences and left out in the weather. They were utilitarian vehicles for life on the base. Many must have had inner tubes patched many-times over... But these bicycles satisfied the need for reliable transportation in a difficult time of war and privation in England. We should not forget the vital supporting role they played in the allied war effort, often behind the scenes. 

American airmen with English roadsters and a B-17 bomber

These hard-working roadsters and sporting bikes pressed into service were popular with soldiers and airmen, to the point that there was a mini-boom in English bikes in the USA after the war ended. Soldiers and airmen who enjoyed these bicycles in England thought they might also be useful back at home in the USA. Although this increase in popularity did not last, we should not forget the important role English utility bikes played in the allied effort to defeat nazi Germany and fascist Italy between 1939 and 1945. 

Base personnel with Lancaster bomber and English bicycles

 

Airmen head to their planes among parked English bicycles

 

Australian RAF aircrew with Lancaster bomber and English bicycle

RAF bomber with English roadster parked next to it


 

U.S. aircrew member on an airbase with his English bike


 

Monday, February 2, 2026

This isn't "downsizing"... 1949 - 50 Schwinn New World

 

I had hoped 2026 would be a year of somewhat downsizing my collection. So far it has not unfolded that way; because over the weekend I acquired this beautiful Schwinn New World. 

Nice bike in a nice color...

This was a Facebook Market purchase from a very nice, fellow collector in New York state. For this bike a family member joined me (not the Mrs this time - she only volunteers for runs where the bike is leaving rather than arriving) for a road trip from my home in Connecticut to the Hudson valley area of New York. The seller was located along the edge where the base of the Catskills meet the Hudson River Valley.  It's a beautiful area, but is very cold and windy this time of the year...

With the trip made and the bike purchased, what we find is a beautiful example of a late production New World. The frame size is nominally 21 inches on 26-inch wheels, with the tape actually showing a 22-inch frame in practice (as is common on these post-war New Worlds). The machine-stamped serial number on the bottom bracket looks to be from 1949, perhaps fall 1949. That would make this bike a late 1949 or early 1950 model bicycle. 

Welded seam on the bottom bracket and machine-stamped serial
 

As traditional New World bikes go, that is pretty late in the production run. In the early 1950s, Schwinn converted New Worlds over to the "World" style ornate winged frame graphics. 


Although the pre-war New Worlds have stronger collector cachet, I love the rider value of these post-war New Worlds because their frames tend to be a bit larger and their mixed welded and brazed construction make them quite robust. Parts are also easier to find for them than their pre-war cousins. In fact, I sold off all my pre-war Schwinn lightweights and kept the post-war ones because I think the ride value and parts availability is that much better.

Good graphics - hat-in-the-ring and Schwinn logo

The condition and the color caught my eye. It is the same color as my 1947 Continental. Most of the New Worlds that turn up from the late 1940s are black, red, or maroon with gold pinstripes. This Continental-style blue is a much less common color on the New Worlds (though common late 1940s Continentals). The saddle is from the 1960s or 70s. The stem and bars look to be off a late 1950s Racer. Paint, chrome, and graphics are in good shape. 

Frame is a mixture of welded and brazed, same as my 1947 frame. This has a later style chain guard with the hockey stick plus cable hook on top (my 1947 has the wing chain guard). Head set is the same style as my Superior and Continental - hexagonal nut type rather than the knurled cup/dish type.


 

Excellent condition - pinstripes visible still

The wheels are chromed Schwinn S6 (597mm). Hubs are Schwinn script front and New Departure coaster brake rear. I plan to build a second, rider wheel set for this bike from quality, vintage parts. I'll use a 3-speed Sturmey Archer rear hub and add Schwinn-built, correct hand brakes. 

This bike adds to a family of early post-war (1945-50) Schwinn lightweights I own currently. 

  • 1947 New World
  • 1947 Continental
  • 1949-50 New World
  • 1950 Superior 

They're great riding bikes and emblematic of that early post-war period when Schwinn was trying to keep pace with the growing number of British-made imported lightweights from the likes of Raleigh, Hercules Cycle, and BSA. Adult-oriented lightweights had a relatively strong niche in the American market in the years following WWII (unfortunately, this did not last very long...). 

I've been an advocate of these American-made touring bikes for quite a few years. These bikes are often overlooked today because they fall between the cracks of various collector markets. Schwinn collectors often collect balloon tire and middleweight bicycles because of the deluxe accessories and pre-war and mid-century designs. Collectors of lightweight road bikes gravitate toward higher end imported bikes made from Reynolds tubing and alloy components. In between fall these American-made lightweights that don't quite connect with either market. They're still great bikes and very affordable classics today.

So this isn't really "downsizing"... is it? Perhaps I will still find a bike or two to sell or donate to offset this New World's arrival. I showed the Mrs the New World and the response was "that's nice... now which one is leaving?". I get the sense other collectors know the feeling... new year new acquisition... same collection. I suppose she's right, in a way. You can only ride them one at a time...


Friday, January 30, 2026

1948 Raleigh Headlamp Tag

 Working gradually through the 1948 Raleigh Sports Tourist refurbishment. I had forgotten how much I dislike working on full-sized chain/gear cases... They certainly look nice but the hockey stick guard is so much more convenient.

 While disassembling and cleaning the headlamp, I found a tag showing wiring instructions and bulb specifications for an early post-war GH6 set up. It's a neat piece of history and specification for old school Raleighs. I'll probably tape a photocopy of the original in the lamp and preserve the original in a little bag.


 

Friday, January 23, 2026

A Look Ahead - Projects for 2026

 January is a good time to take a look at the year ahead. There is no riding here now because we are deep into winter (high of 9 deg. F [-12 deg C] and 12 to 18 inches [30 to 46 cm] of new snow this weekend). I am currently repairing bicycles in my heated work room on the second floor of my house. 

 

1948 Raleigh Sports Tourist:

 This bike came from Facebook market. It was located in eastern Connecticut and though dirty from years of storage, still in pretty good shape overall. I am in the middle of cleaning and rebuilding this bike. It has received a total disassembly and cleaning. I am now in the process of re-assembling. No road testing will take place until the end of winter probably, given the weather we are having. I bought this bike in the first weekend of February, 2025. A year later, I've finally gotten to it and am refurbishing it. Sometimes it takes me awhile to get to projects...

 


 

1941-46 Raleigh Dawn Safety Tourist  (old style Model 19):

This bike came from a very kind, fellow collector in Massachusetts. It was located south of Boston. It is a very unusual bike in the US, given that it is a "Dawn" model, but has the old-style roadster frame. The Dawn series switched in 1946 to the more-familiar "Sports" style frame with rod brakes. This bike has a no-date Sturmey Archer AW rear hub with the "Patent" inscription. The headset is the post-war style. I suspect the bike is from the tail end of the war or shortly after WWII ended. It has many black-out parts. This bike will probably be my next project after the 1948 Sports Tourist.


 

 

1966 Raleigh Sports:

This bike came from a Facebook Market ad in my area. The drive was only about 20 minutes each way, which is fairly close for a vintage bike find. This area is not known for being fertile ground for good, vintage bikes. In this area, we tend to see a lot of worn-out, rusty, or junky old garage bikes and not something you would want to repair. This bike is a cut above the usual Sports, but below the Superbe. It has a locking fork and Dynohub light set. I bought this bike in the fall of 2025, when people tend to offload bikes and "warm weather" items they don't have space to keep. The price was a bargain.

 


1965 Schwinn Deluxe Racer:

This bike came from eBay. I put in a reduced "make an offer" amount and the seller accepted it because the bike was sitting. It's a tall frame model, which is a plus. It's coppertone in color, which is very much a 1960s color. The chrome is mostly good. The insides of the fenders are a bit rough, as they always seem to be 60+ years later. I'll probably clean and reassemble this bike, then either sell it at a loss or donate it to a local charity. As of now, I don't plan on keeping it. I was honestly kind of surprised the seller took my offer, but "you never know".  This bike is currently totally taken apart and needs to be re-assembled.


 

Other: 

I have some other projects at hand on bikes I have already finished. I plan to upgrade the wheel set on my 1950 Schwinn Superior, probably from standard S6 chrome rims to S6 stainless. Another alternative would be a set of USA-made Weinmann alloy rims. But I am leaning toward the period-correct stainless rims. 

I am also doing the usual maintenance. I keep a maintenance chart on-hand to keep track of what I need to do (a good idea if you build up an old bike collection). Repairing or refurbishing and old bikes is not the end of the process. Even once the bikes is in good shape and back on the road, periodic maintenance and cleaning is needed. These are not "high maintenance" bikes, but they also do not thrive on neglect. 

 

 

 

 

 

Friday, January 16, 2026

Advertising Bicycles to Adults in the Heyday of the Automobile - 1950s Ads

In the United States, the 1950s are remembered generally as the decade of Eisenhower, suburbanization, white picket fences, and automobiles. 

Many of the "classic" cars that come to mind today were built in the 1950s: Chevy Bel Airs, Cadillac Eldorados, Corvettes, Ford Thunderbirds, Studebaker Hawks, and the like. Even classic import cars like the VW Beetle, Jaguar XK series, MGT, MGA, and Porsche 356 found a growing market. Likewise the decade is remembered for its children's and youth's bikes: Schwinn Phantoms, Corvettes, and Wasps; Columbia Deluxes and Superbs, and similar. 

But did you know that even during those years, there was still at least some active trade in practical bicycles for adults?

In a previous article, I wrote about the rise and decline of practical and sporting bicycles for adults between 1910 and 1960.  I also wrote about the popularity of English three speed bikes in the USA during the 1960s. And although the 1950s might have been a generally "lean" time for high-quality "lightweight" bicycles for adults in the USA, there was still quite a bit of activity in some corners of the market. 

Let's take a look at a few newspaper and magazine ads for shops, sales, and parts in the USA during the 1950s.


 Above is a 1951 magazine ad for U.S. Royal (later Uniroyal) bike tires. Although this ad came during the heyday of the balloon tire cruiser (the Schwinn Phantom was hitting its stride), this ad focuses on three-speed and similar bikes for adults. Today we associate the term "lightweight" with racing style bikes. But in the 1950s, this term also referred to any kind of "skinny tire" type touring bike, including the venerable Raleigh Sports, Schwinn New World, and Schwinn Continental. 

The focus in this ad is on performance, with the silhouette appearing to be that of a late 1940s Schwinn Continental ladies model (not to be confused with the later 10-speed Continental). The ad shows a common, straight-groove tire tread. I've owned a few of these tires over the years. They were pretty well made, though now 70+ years later, they're too dried or worn out to get much more mileage. It's too bad we don't have a wider variety of traditional yet premium tires for these old bikes. Sometimes you want a traditional style tire and tread made to a high standard.

 


 Above is a newspaper ad from the late 1950s for the "Spin-Trim" bicycle roller. Today we associate rollers and trainers with hardcore cyclists on racing or road bikes. But this ad shows a more pedestrian, 3-speed Schwinn Racer on the roller. Apparently children were also to be included in this ad, though I find it hard to believe children were riding on rollers during winter months (they were probably out playing in the snow instead). I am not sure how well these rollers sold, but at least there was some market for them. 

 


 Above is another late 1950s ad. This ad shows a classic 1950s Schwinn Traveler bike, which was Schwinn's premium touring machine of that time. It was meant to compete with the Raleigh Superbe and similar higher-end touring and utility bikes. 

During the 1950s and into the 1960s, Schwinn exerted extraordinary efforts to control dealer floor space and to trim out under-performing dealers or dealers who dealt primarily in other brands of bikes.  The ad above shows the kind of ad Schwinn would have liked. It features the Schwinn logo, authorized deal banner, and Schwinn bicycle prominently. If Cadillac was the "standard of the world" for automobiles, then Schwinn wanted to be that same standard for bicycles. Interestingly, the Traveler was advertised alongside "Everything for the Racing Cyclist", as well as tandems.  This store probably did more business than most in adult bicycles, even though that segment of the market was still very small compared to the youth side of the market.

 


Bicycle historians tend to focus on Schwinn's attempts to control dealer floor space in the 1950s and 60s, with exclusive-dealing type arrangements and the "total store" concept. But some dealers tended to resist this model, particularly where other brands of bicycles might sell well. In the ad above, we see a mixture of brands and Schwinn is not listed first. In this case, Raleigh is the more prominent brand and is apparently the "Champion of Bicycles". 

The repair focus of this ad also may account for the mixture of brands advertised. Perhaps more than selling bikes, they were fixing them at this particular shop.  Schwinn would also try to control this side of its market through its factory service school and approved mechanic system. This particular shop was probably adept at repairing three speed bikes at a time when most bicycles in America were single-speed coaster brake models for kids.


In this small sampling of ads, we see that even during the automobile- and youth-dominated 1950s, the market for bicycles aimed at serious, adult riders still had some momentum. It might have been a relatively small market in those times, but it was not entirely lost.

Monday, January 12, 2026

What We've Lost - Connecticut's Role in Bicycle Manufacturing

 


I previously offered a few thoughts on a 1938 Consumers' Union Reports article on bicycles in the United States. In those few years before World War II began, American manufacturers featured prominently in the bicycle market, some good, some poor. The Consumers' Union Report article should act as a springboard for our consideration of old time Connecticut-based manufacturers of bicycles and parts.

One statement in that article grabbed my attention. When discussing spokes, hubs, and other components, the reviewers particularly liked Torrington Company and New Departure parts - spokes, hubs, etc. Seeing that brought to mind Connecticut's once-proud role in precision manufacturing: bicycle parts, typewriters, firearms, etc. 

Manufacturing was once the lifeblood of Connecticut. Broad-based factories employed a variety unskilled, semi-skilled, and skilled workers. The work was hard, but there were chances for advancement. An unskilled young person might start sweeping floors and eventually work up to semi-skilled and then skilled positions. These companies also had relationships with trade schools and engineering firms to offer recent graduates work.

When it came to bicycles, Connecticut manufacturers had much to offer.

 

Torrington Company: Spokes, Bearings, Bars, and More 

The Torrington Co. Facilities
 

 The Torrington Company, based plainly enough in Torrington, Connecticut, made a wide range of small, precision parts for bicycles. This included spokes, spoke nipples, bearings, handlebars, handle bar stems, and other items. Torrington was known for its precision and quality. Eventually Torrington focused on more profitable lines of automotive and industrial bearings, but they continued to turn out spokes well into the post-war era. 

The Torrington Company employed thousands and thousands of local people over the years. Members of my own family and circle of friends worked at various times for the company.  The company began as the Excelsior Needle company shortly after the American Civil War ended. During early decades of the 20th century, it branched out into other forms of manufacturing: spokes, bearings, tubes and bars, etc.

Torrington Co. - Sample of Handlebars Made
 

One of my grandfather's earliest memories involves the company. During the 1930s, my grandfather would make money after school by bringing food to workers at the plant. They would slip him money to buy lunch through the fence, and he would pick up their food and bring it back, earning a tip for his work. When it came time to throw out scrap, the workers would "tip off" my grandfather as to which bins/barrels the valuable copper scrap would be in. My grandfather would then collect those pieces and earn a few cents at a scrap metal place in town. The 1930s were a tough time and the Torrington Company's business was a bright spot in town.

When my grandfather was old enough to buy his own full-sized bicycle, he bought a used Schwinn that had Torrington pedals, bars, stem, and spokes on it. It was a 1936 Schwinn Henderson, a wonderful old balloon tire bike that I have owned since 1997.  

Torrington-made Spokes

It seems like almost everyone had connections to the Torrington plant. My older brother worked there in the 1980s. A close family friend was a manager there for quite a few years. Growing up, one of my friend's dad worked in the motor pool for Torrington Company. It seems like everyone had a connection to the company in some way or another.

By the early 2000s, the Company had been bought up and passed through several, larger parent companies. The final owner, Timken Corp., closed Torrington down in 2006. Some of the jobs moved to South Carolina. The plant lingered on being rented in part to commercial tenants for awhile, but it was a shadow of its formerly formidable self.   

In 2023, the Torrington "Standard" plant where many bicycle parts were made was torn down. Parts of the building had various industrial and commercial tenants, but much of the building fell into decay, a sadly too common fate for old industrial facilities in the "rust belt" of America. The final tenants of the building were, unfortunately, a large number of rats that subsequently inundated surrounding homes after the plant was torn down. 

A portion of the Torrington Company facilities survive. The old Excelsior Needle portion Torrington plant was redeveloped into commercial office space. A large, new county courthouse was built across Field Street from the redeveloped Excelsior Needle building. 

Peripheral businesses also benefited. Local shops, restaurants, etc.profited from the money and commerce brought into the community by the company.  The loss of the company was hard for the community.

 

New Departure - King of American Wheel Hubs 

Aerial Photo - New Departure Plant
 

New Departure was based in Bristol, Connecticut. It started as a bell making company but eventually branched out into precision manufacturing. They made bells, but were primarily known for their high-quality bearings and hubs. 

New Departure is often credited with inventing the coaster (foot) brake rear hub about 1897-98. This was a major innovation, offering a combination of coasting action and foot brake in a single hub. Most of these were single speeds. New Departure partnered with Corbin's company of New Britain, Connecticut, in the early manufacturing of hubs. (more on this below in the Corbin section). Eventually New Departure began making coaster brakes in its own right in the early 1900s. 

New Departure Plant - Postcard

The famous New Departure Model D coaster brake was made in Bristol for many years. As the Consumer Reports article points out, they also made good quality front hubs, such as the Model W. New Departure's line of brakes went back to the early 1900s with the original New Departure brake. In the days of wood wheel bicycles, the Model A New Departure hub was well-regarded. They also made multi-speed hubs, including the New Departure DD two speed and the Triple Speed.   

 

Model D Coaster Brake

As with the Torrington Company, New Departure employed thousands of locals over its long existence. It also contributed to the livelihoods of many local businesses in the area such as shops, restaurants, and other establishments.   

New Departure was probably best-known for its automotive bearings. They had a long and productive relationship with General Motors. I recall a friend's father worked there for many years. He got an employee discount on GM cars. He was big into Pontiacs (another now-vanished brand): GTOs, Trans-Ams, etc. When my friend turned 16 and got his driver's license, he got a shiny, new Trans-Am for a birthday present because of the discount (and a hefty auto insurance payment to boot). 

New Departure Bearings

New Departure went into decline starting in the 1960s. They stopped manufacturing the bicycle hubs and focused on automotive and aviation bearing products. The automotive business was good for awhile, but by the 1980s and 90s, this shrunk even further down into just aviation. In 1993, New Departure closed, a blow to the local economy. As with the closure of Torrington Company, the loss of New Departure left a hole in the community that could not be fully filled. 

 

P.F. Corbin - Early Coaster Brake Hubs 

 

P.F. Corbin company was based in New Britain, Connecticut. Corbin Screw Co. was formed from the merger of P&F Corbin and Russell & Erwin Manufacturing. Corbin, in its various forms, mainly made screws, bolts, chains, and pins for various applications. Corbin also made some interesting, early bicycle hubs. 

When New Departure (see above) initially wanted to make coaster brakes, it turned to P.F. Corbin to make those hubs to New Departure specifications. In 1899, P.F. Corbin Co. began making the brakes. Initially the brakes were known as "automatic coasters", "controllers", or "decelerators" for bicycles. Eventually "coaster brake" became the term used. These single speed, coasting foot brake hubs became the norm for American bicycles... and they got their start in Connecticut.

Corbin merged into a series of companies in the 20th century. They eventually merged into the famous Stanley tool company, which in turn was bought up and merged into Black & Decker. The New Britain plant closed and manufacturing moved abroad, yet another example of manufacturing loss in Connecticut. But the innovative beginnings of the coaster brake with New Departure and Corbin are still worth remembering. The "Corbin" name is still well-known in New Britain, and memoralized in such places as "Corbin's Corner". 

 

Eagle Manufacturing - Old Bicycles Made in Torrington

 

The Torrington Company (see above) is well-remembered for making bicycle parts in northwest Connecticut, but did you know whole bicycles were once made in Torrington?

Eagle Bicycle Manufacturing was based in Torrington, making bicycles from 1888 to about 1900. They made 20,000 to 30,000 bicycles on average, annually. They closed not long after 1900. I don't have much from them in my collection, only a single old badge made at the plant in Torrington. 

 

Mesinger Saddle - Post-War Bicycle Saddles 

Mesinger Saddle Stamping - Bethel, Conn.
 

Mesinger Saddles was a well-known and well-regarded maker of saddles for many years in the 20th century. Previously based in New York, in later years, Mesinger saddles, at least for part of its history, was based in Bethel, Connecticut. For many years, they made vinyl saddles for a variety of bicycles. They were particularly known for vinyl Schwinn "S" saddles in the post-WWII era. Their factory was at 11 Durant Avenue. The building is still there, but it no longer produces its famous vinyl saddles. Of course, the Schwinn company that provided them with such steady business also is no longer in Chicago. Connecticut was the only place that lost something when bicycle manufacturing moved abroad...

 

 

Pope Manufacturing - a Connection with Massachusetts

 

The well-known Pope family of companies that made Westfield, Columbia, and other famous bicycles had a Hartford connection. They began life in the 1870s in Hartford under Albert, Charles, and Edward Pope. Around 1890, Albert Pope also started the Hartford Cycle Company, another maker of highwheel bikes, to compete on price with down-market competitors. Pope made many famous, high wheel bicycles in Hartford. In fact the "Columbia" name started out a model of highwheel bicycle, eventually being used for a wide variety of the company's bikes.  Pope also had the Hartford Rubber Works to make bicycle tires in those days. 

Pope eventually made safety bicycles (with two smaller wheels of equal size) in Hartford of the more conventional design we are familiar with today. 

Pope also made automobiles, including collectible "brass radiator" and "horseless carriage" era vehicles. 

The main offices of the company moved to Westfield, Massachusetts in 1914. In 1915, Pope became known as "Westfield Manufacturing". This is the company many collectors are familiar with today: makers of the various Westfield, Columbia, and other famous brands of bicycle. But they got their start in Hartford under the Pope family.

 

 

U.S. Rubber Co. - Uniroyal - Bicycle Tire Maker

1951 Ad - Appears to Show a Schwinn Continental Touring Model
 

U.S. Rubber Co. was founded in 1892 in Naugatuck, Connecticut. In the early 1900s, the Naugatuck Valley of Connecticut was a strong manufacturing center. U.S. Rubber operated in Naugatuck, Seth Thomas Clocks was in Thomaston, and Torrington Co. was in Torrington. Each was based on the Naugatuck River.

For many years U.S. Rubber made bicycle tires. They also made a wide variety of automobile tires. For many years, business at U.S. Rubber was good. They bought up the Gillette Tire Co. shortly before WWII. In 1961, the company became known as Uniroyal. Eventually the company was bought up and the headquarters was moved to Ohio. In the 1990s, the company was bought again, this time by Michelin. Manufacturing was moved to other sites in the U.S., and increasingly, abroad.

 

Bevin Bell - A Well-Regarded Bell Company Continues

 Bevin Bell started as Bevin Brothers Manufacturing in East Hampton, Connecticut. This was an old company founded in 1832. They produced bells of all sorts. East Hampton was known for its bell manufacturing in those days, having dozens such companies in the area. 

Bevin made every sort of bell: cow bells, house ringer bells, sheep bells, bells for ships, sleigh bells, and - of course - bicycle bells. I have a Bevin Bicycle bell in my collection not to use on a bike, but just because it played a major role in bicycle bell manufacturing. 

Unlike the other companies in this article, Bevin Bell continues to operate. Their mill was struck by lightning in 2012, causing  damaging fire. It was unclear what would happen to the company after the fire, but it continues making several types of bells and employing people locally. 

 

Cannondale

 

Although much later in time than the other names on this list, I'll include Cannondale because it is so well-known today. Cannondale was founded in 1971, much later than these other companies. It started as a concrete housing company. The connection to bicycles began when one of the company founders came up with an idea for a bicycle trailer and bag set for camping. The bags were a hit. Eventually the company branched out into making bicycle frames. Eventually the company was sold and it no longer produces bike frames in the USA. The name "Cannondale" comes from the Cannondale Metro North train station in Wilton, Connecticut. 


Conclusion

The purpose of this article in not to list every conceivable Connecticut manufacturer of bicycles or parts. I am sure I have missed a few, which is not to diminish any left off this list. The purpose of this article is provide a theme: that we have lost something substantial here in Connecticut with the merger, off-shoring, and closure of bicycle-related manufacturing. 

These companies provided a broad base of employment in their respective communities. They brought in revenue, provided jobs to a wide variety of people, and gave a solid economic basis to towns and the state as a whole. We all must understand that manufacturing processes evolve, but there is a certain human element to these companies that goes beyond their products. There is something irrevocably lost when these companies close and leave holes in local economies and communities. 

Friday, January 2, 2026

Happy New Year, and a Look Back at a Consumer Reports Article (1938)

 Happy New Year to everyone. Here we are in the dead of winter, with temperatures well below freezing every day and periodic snowfall. There is no riding here for quite some time, so I thought I'd take a look at an old Consumer Reports (at the time Consumers' Union Reports) article on bicycles from 1938. Special thank you to CABE user "dihummer" for posting this article. 







I find some of the points in this article to be spot-on, and others to be kind of perplexing. 

  • I like that the authors pull no punches in describing certain bicycle accessories as nonsense or gimmicks. At the time, the trend was to equip bicycles, particularly for children, with all sorts of horns, sirens, and other gadgetry. The authors correctly point out that these are unhelpful at best, and distractions at worst. But looking back almost 90 years now, those gadgets have a certain period, historical appeal for some of the bikes. Still, I agree with the authors a simple and reliable bell and a good light will do the job better than any siren, whooper, or other gadget. Though I will admit my preference in bells is for the old-school Lucas with the brass top. Bevin and New Departure also made nice bells.

  • I find it interesting that the authors also take "streamlining" to task. From an objective standpoint, they are right. Streamlining a bicycle might look nice, but the rider create enough wind resistance that streamlining a bicycle doesn't really help. Still, I think some of the 1930s era balloon tire bikes have a beauty emblematic of that time period. I disagree with the authors that streamlining weakens the frames substantially. These old balloon tire frames were so heavily-made that even decades later they were being used as downhill, early mountain bikes. The decades since this article have proven the "streamlined is weaker" argument wrong. I do agree though that the diamond frame is the most straightforward approach to building a generally good frame for most purposes.

  •  I find the footnote about tires interesting. I agree with the authors that the tire-tube balloon tire system was a definite improvement over the glue-on single-tube tires. I also agree with the dissenting consultant, who found that the best balanced tire size was a 1-1/2 inch width tire. That size was used on English roadsters (both in 28 and 26 inch forms) and French touring bikes (as "650b") for many years. It's a wonderful, moderately-sized tire. American 26 x 2.215 balloon tires are fine, durable tires, but I prefer the 1-1/2 roadster tire for general use.

  •  I like that Consumer Reports was willing to challenge the mystique of Schwinn's balloon tire bikes. Schwinn made some very fine bicycles, but the authors here are right that they tended to be gimmick and gadget-heavy. I also like that the authors give at least brief credit to Schwinn's diamond frame type touring bikes, which were just starting to come to market.

  • I agree with Raleigh being a "best buy" for a quality, imported touring bike. Take, for example, the wonderfully plain Model 35 Raleigh of the 1930s and 40s. There is absolutely nothing extra on the Model 35 and every cent spent by the consumer went to the core quality of the bike. My 1947 Model 35 is one of my best-riding bikes. I applaud the authors' willingness to at least discuss imported bicycles at a time when English bikes were still trickling into the USA. Raleigh had only recently started to send bicycles in numbers to the USA, and Hercules and BSA were also exporting to the USA but at a much lower level than after WWII.

  •  I am perplexed with the lack of mention for Dunlop tubes, though the article gives credit to Dunlop tires. The best vintage tubes I have ever encountered (and I've seen more than my share of tubes - good, bad, and ugly) are Dunlops. Several of my old Raleighs are running original Dunlop tubes, and they continue to hold air just fine. I've had Dunlop tubes as old as 90 years old still work beautifully.

  • I'm also bit stumped as to why the authors were so taken by rod brakes. I love rod brake roadsters as much as anyone, but I have to admit a good cable-caliper set up stops more smoothly and effectively than rod brakes do. Perhaps the authors were stuck with some badly-adjusted or poor quality calipers. Raleigh's double-ended cables and calipers were pretty good for the time in the late 1930s.  
  • I like that they credit multi-speed gearing, such as the two and three speed hubs of the day (including drum brake Sturmey three speeds). They were somewhat exotic in the US in those days, and credit to the authors for mentioning they as helpful, especially in hilly areas
  • I love that the authors admit that most riders aren't going for top speed. If this article had been written in 1978 instead of 1938, the focus would have been much more on speed, high-end imported bikes, road bikes, racing features, etc. In some ways, American bicycle culture took two steps forward, one step backward in embracing bicycle use during the 1960s and 70s, but then focusing gimmicks and fads appealing to would-be racers but not the general public.