New Project - 1940 Schwinn New World Tall Frame

 My thought of "downsizing" the collection has so far been thwarted by the arrival of some very interesting bicycle projects in winter 2025-26. The latest arrival is this 1940 Schwinn New World three speed bike. 

 

As-found - but it all has to start somewhere...

One of the fun aspects of the old bike hobby is seeing the outline of a nice bicycle while still "in the rough". In other words, you can see the potentially nice bicycle while looking at the project in its dusty, unwashed, unrefubished state. In this case, I can see the outline of a classic, early American-made utility bike with a desirable taller frame of 23-inches. This particular bike was located in the basement of a long-standing bike and sports/ice hockey (another fun pastime - see here for some previous hockey fun I had) shop just outside of Chicago, Illinois (they were featured on NBC's "Today" show a couple years ago - see here). The seller was a very nice, helpful shop owner. I wish we still had shops like this in my neighborhood...

I've already started on this bike. I have it totally disassembled in my workshop and washed-up. I've begun removing cleaning up the paint and removing rust. I've sourced a few period replacement parts. I have singled out the front fender for some crack repair (spot welding and grinding probably) and one of the braces for crack repair (spot weld, drill, smooth probably). This bike has quite a distance to go, but I am already seeing a great deal of potential for a classic, pre-war Schwinn utility bike ready for riding season 2026.

This bike joins two other recent acquisitions: a WWII era Raleigh Dawn Safety Tourist, and a 1949-50 Schwinn New World already in excellent shape. And here I started winter 2025-26 thinking I would be "downsizing"... so much for that... With all these nice bikes around, I hope riding season 2026 has a lot of good weather.

Ultrasonic Cleaners - A Few Tips

 

Modern, ultrasonic cleaners offer the ability to clean parts using vibration, water, and heat to clean and de-grease parts. This kind of work used to be completed with chemicals such as paint thinner, mineral spirits, etc. and scrubbing. Ultrasonic cleaners allow you to use a water-based, less toxic cleaner and let the machine to more of the work. You'll still have to do a little scrubbing and drying by hand, but the machine does a lot of the cleaning work.

I've used ultrasonic cleaners for bike parts for about 15 years now. I started with a small machine made by Lyman and eventually moved to a pair of larger machines made by Vevor. The Lyman was a good machine, but on the small side and limited to a 6-minute timer.  The Vevor machines I use are not bad: they have the features I like, though I will admit they're somewhat inexpensively built. The metal used is of a fairly thin gauge. But I have had good luck with them so far. There are probably many other brands that would work well. These machines allow you to put parts in to clean while you work on other tasks in the shop.

Here are a few pointers for working with ultrasonic cleaners:

• Get a machine with a long timer - preferably a 30-minute timer. Some ultrasonic cleaners look nice from the outside, but the timer only runs in 5 or 10 minute increments. For really dirty parts, you'll want to run it longer - probably 20 or more minutes. My cleaners have 30-minute timers and that has worked well. Sometimes it takes two or three 30-minute cycles if something is really dirty. 

•  Get a reasonably large machine. Small cleaners seem to be cost-effective, but you'll find they struggle to handle heavier cleaning loads. Also, you'll probably find you use more capacity than you think you will use at first. I have a 6 liter cleaner in my upstairs shop and a 10 liter in my basement shop. These are considered medium-sized cleaners. They will handle a completely dismantled Sturmey Archer AW hub (including the shell) in one fill, but just barely. It sounds like a lot, but once you start putting dirty parts into the basket, you'll find yourself using more space than you expected at first.

• Get a machine with easy-to-read settings and large-ish buttons. Garage and basement shops sometimes have iffy lighting. Large buttons and displays help you get the machine set up correctly.

• Get a machine with a good drain valve. Manual dumping works for small machines, but medium and larger machines should have a good, sturdy ball valve so you can drain the machine without having to lift and dump. It's also a plus if the valve has a threaded pipe end so you can directly pipe the water into a waste basin. 

• Get a machine with a good basket having rubber feet. The basket does more work than you think, especially when it's fully loaded with parts. Rubber feet help reduce wear against the tank bottom.

• Get a couple of good, mini-baskets to hang in the main basket. Small, wire mesh baskets are available to put inside the main basket. These hold small parts such as screws, spacers, etc. Get a couple sizes of these hanging, opening baskets so you can put small parts into the machine. The main basket is only for medium and lager parts.

• Get a machine with a heater and a thermometer. Heat makes a big difference in washing parts. Get a machine with a heater and a thermometer. You can custom set the heat level to the part you are cleaning.

• Get a machine with a sturdy, easy-to-access on-off switch. Some machines have large, flip switches on the back that make it easy to quickly see if the power is on to the machine, and easy to turn off in a hurry. 

• Follow the directions carefully. These machines need a certain minimum amount of water to function correctly. Make sure you know how much water you must add. It helps also if there is a max-fill line so you don't over-fill the machine. 

• Wipe-out the machine after each use. Very dirty parts will cause gunk to build up in the bottom of the machine. After draining, make sure you wipe out gunk on the bottom. Be careful - the machine may still be hot. 

• Work up a routine with your cleaning solution. After awhile, you'll get a feel for cleaning solutions that work. I use a mixture of water and Simple Green cleaner. I also spray parts with Dawn Power Wash dish soap and let them sit a few minutes before putting into the tank. You don't need harsh or toxic chemicals to wash. 

• Always shut down the machine fully when leaving it unattended for long periods. I don't recommend putting wash in and then going to the grocery or hardware store. Stay close by while the machine is working and on. If you have to leave, shut down the machine and return to work later. You don't want a fire or electrical problem while you are away. 

• Be careful of hot parts. Parts will be warm or even hot when they come out of the machine. Don't burn yourself on the parts or water. Do not use flammable chemicals in the cleaner. Stick with water and a household type cleaner such as dish soap, Simple Green, etc. A little citrus or purple de-greaser can be added to the mix for very dirty parts. Stick with water-based cleaners that are not too harsh to handle. Also, be careful of painted parts in the machine. Some paint finishes may become compromised by heat and cleaner. Check on the parts periodically to make sure they are not losing their finish. 

History: English Bicycles on WWII Airbases

 

British RAF Airmen with Bicycles and Lancaster Bomber

When people talk about military bikes in World War II, hobbyists often think immediately of the BSA Paratrooper folding bikes, or perhaps the American-made Westfield paratrooper folding bikes. People tend to think first of elite paratroopers dropping behind enemy lines just before D-Day, unfolding their bikes, and then bravely completing their missions under cover of darkness.  

What often is forgotten is that the majority of bicycles serving with the allies during the war were far more mundane, civilian-style roadsters pressed into service on army bases and airbases. These bikes did not equip elite paratroopers, rather they served as hard-working, daily transportation for mechanics, airmen, soldiers, and officers.  These bikes often stand out in old, black-and-white photos with their dark paint and white-tipped rear fenders.

American airmen with damaged B-17 on their roadsters

Some of these English bikes were produced during wartime as stripped-down models. Others were pre-war civilian bikes pressed into service. Some bikes were cable brake Sports models. Other bikes used in this way were rod brake roadsters or cargo bikes for delivering supplies, parts, or mail. Caliper brake sporting bikes and rod brake roadsters seem to have been popular with both RAF and USAAF airmen, and soldiers in British Army and the U.S. Army. 

American armorers prepare a P-47 fighter, with an English roadster bike

 

English roadsters at an allied base

The Americans certainly brought some of their own bikes with them. Balloon tire bike enthusiasts often seek out military-specific balloon tire bikes, such as an olive drab colored Westfield. While American-made balloon tire military bikes certainly also played a role, far more common was the basic English roadster from before the war, pressed into service as an all-purpose transport on the American or British base. 

Commonwealth forces on rod brake roadsters

These English bikes lived hard lives, often being parked against buildings or fences and left out in the weather. They were utilitarian vehicles for life on the base. Many must have had inner tubes patched many-times over... But these bicycles satisfied the need for reliable transportation in a difficult time of war and privation in England. We should not forget the vital supporting role they played in the allied war effort, often behind the scenes. 

American airmen with English roadsters and a B-17 bomber

These hard-working roadsters and sporting bikes pressed into service were popular with soldiers and airmen, to the point that there was a mini-boom in English bikes in the USA after the war ended. Soldiers and airmen who enjoyed these bicycles in England thought they might also be useful back at home in the USA. Although this increase in popularity did not last, we should not forget the important role English utility bikes played in the allied effort to defeat nazi Germany and fascist Italy between 1939 and 1945. 

Base personnel with Lancaster bomber and English bicycles

 

Airmen head to their planes among parked English bicycles

 

Australian RAF aircrew with Lancaster bomber and English bicycle

RAF bomber with English roadster parked next to it

 

U.S. aircrew member on an airbase with his English bike